Engineering Excellence Backed by a Decade of Specialization
With over a decade of dedicated expertise in the research, development, and manufacturing of large-scale automated poultry equipment, our company stands as a premier partner for the modern livestock industry. We are not merely a supplier; we are a comprehensive solution provider. Our core strength lies in our fully integrated upstream and downstream product chain, ensuring seamless compatibility, structural integrity, and operational efficiency. We combine robust steel structure manufacturing with cutting-edge, digitally intelligent automated rearing systems to deliver turnkey projects that redefine scalability and reliability for poultry farms worldwide.
Complete Prefab Building Solutions – The Backbone of Scalable Design
A successful large-scale poultry operation begins with a solid foundation. Unlike standard construction providers, we possess a mature and comprehensive prefab building R&D, design, and construction system. Our prefab building are not just buildings; they are precision-engineered frameworks specifically optimized for the demanding environment of animal husbandry.
Product Range:
Our steel framework utilizes a combination of high-grade H-beams, C-channels, and Z-channels, forming a main structure that offers exceptional load-bearing capacity. The roofing and wall panels are constructed from environmentally friendly, high-strength composite materials.
Key Advantages:
– Large Span & High Strength: Our engineering capabilities allow for large-span designs with minimal internal columns, creating unobstructed interior space that is ideal for high-density, automated equipment layout.
– Rapid Construction & Longevity: Prefabricated components enable swift on-site assembly, significantly shortening the construction period. The use of corrosion-resistant materials ensures a long service life, protecting your investment for decades.
– Flexible Layout & Cost Efficiency: The modular nature of our prefab building offers unparalleled layout flexibility, allowing us to customize the building dimensions to match specific capacity requirements precisely. This reduces unnecessary construction waste and associated costs, perfectly embodying the principle of Scalable Design—allowing your infrastructure to grow efficiently with your business.
The H-Type Automated Layer Equipment – A Paradigm of Digital Intelligence
At the heart of our offering is the H-Type Automated Layer Equipment System, a solution that integrates international advanced technology with intelligent manufacturing processes. This system represents a leap forward from traditional farming, incorporating digital modeling, intelligent operational control, autonomous equipment management, and real-time data networking.
Core System Integration:
Our production line achieves the trinity of automation, digitalization, and intelligence. By replacing manual labor with machinery, we offer a system capable of real-time data collection, sharing, analysis, and lean production management. The system comprises:
– Automated Feeding System
– Manure Cleaning System
– Egg Collection System
– Automated Drinking System
– Environmental Control System
– Electrical Control System
– Disinfection System
– Audio-Visual Alarm System
Design Optimization – European Standards for Superior Welfare and Stability
We have moved beyond traditional designs to implement features that prioritize bird welfare, structural stability, and operational efficiency.
1. Superior Structural Design:We utilize the European design—Frame Cagestructure. Compared to the outdated Hanging Cage design, our Frame Cage offers superior structural stability, higher compatibility with automated systems, and significantly better ventilation across all tiers.
2. Optimized Living Space:Animal welfare directly correlates with productivity. We provide a generous 469 square centimeters per bird, exceeding the international standard of 450 sqcm. This extra space reduces stress and improves flock uniformity.
3. Hygienic Environmental Control:We employ a Top Meshdesign to prevent chickens from pecking at manure, drastically reducing the risk of disease transmission. With a 700mm layer distance and a 100mm clearance from the top mesh to the manure belt, we ensure ample space for ventilation, keeping the air fresh and the birds healthy.
4. Durable Materials:
– Cage Mesh: Manufactured from national standard GBQ235 cold-drawn steel wire, processed using a welding-then-hot-dip galvanizing process. This ensures extreme corrosion resistance and a long operational lifespan.
– Metal Sheet: We utilize 275g/m² Zinc-Aluminum-Magnesium alloy-coated sheets, which are robust, aesthetically pleasing, resistant to rust, and boast a lifespan exceeding 15 years.
Breakdown of Automated Systems
Automated Feeding System (Trolley Type)
Feed is transported from the silo to the hopper via a cross-feed device. The trolley travels back and forth, distributing feed evenly via a spreader. The closed hopper with an observation window ensures a dust-free, clean working environment. The 275 gsm Zn-Al-Mg coating metal plate feeder trough features an inner lip that prevents feed from being scattered by chickens, significantly reducing feed costs.
Automated Drinking System
A square drinking pipe is placed longitudinally along the central axis of each cage tier, saving space. Each pipe serves two rows of cages, ensuring each cage has access to three nipple drinkers. We use top-brand Qing’an drinkers, complemented by a V-shaped water trough under the square pipe to control water drips onto the manure belt. The system is integrated with Dosatron (France) dosing pumps and Lubing (Germany) pressure regulators.
Environmental Control System
Our system offers multi-functional, user-defined control of air inlet windows and deflectors. The minimum ventilation mode ensures air exchange without dead spots, while the circulation ventilation mode is optimized for high-rise, multi-tier rearing environments.
Egg Collection System
Our automatic collector is engineered to prevent egg slippage and breakage, achieving a breakage rate of less than 0.3%. A soft-shelled egg filter ensures that soft eggs fall onto a separate tray, keeping the belt and machine clean. Eggs are gently elevated onto a central conveyor belt and transported to the front of the house, then concentrated in the collection room.
Central Egg Collection Line
This system transports eggs from each house to the central egg storage room. Integrated with an egg counter, it provides precise data on egg production per house. This data is invaluable for:
- Feed formulation and nutritional adjustments
- Flock health and epidemic prevention
- Stocking density and group planning
- Market sales and inventory management
- Farm expansion and investment planning
Egg Packaging System (Washing & Grading)
Eggs are initially inspected visually. A storage device aligns them into six rows for washing and sorting. The process includes:
– Washing: Warm water and brushes clean the shells.
– Drying: Hot air drying prepares eggs for inspection.
– Candling: Laser beams illuminate eggs from below for operator inspection to remove defective eggs.
– Sterilization: UV light penetrates the shell to eliminate bacteria (e.g., E. coli).
– Weighing & Packing: Eggs are weighed, transferred, and automatically packed.
Manure Cleaning System (Belt Type)
A durable belt runs smoothly and quietly under each tier. When activated, friction moves the belt longitudinally, transporting manure to the end where a scraper removes it. The system includes an anti-deviation device to ensure normal operation. The belt is cleaned three times per cycle to guarantee complete removal.
Manure Processing System (Dryingtype)
We offer a compact, high-efficiency chain-slab drying system designed to dry fresh manure from both cage and litter systems, achieving up to 90% dry matter content. A single system can handle manure from up to 120,000 layers. With 1 to 4 layers of perforated chain slabs, it accommodates a manure layer thickness of up to 15 cm.
Advantages:
- Efficient utilization of residual heat from the chicken house year-round.
- Reduced storage and transportation costs.
- Lower energy consumption.
- Fully automatic operation requiring no manual supervision.
- Low emissions, hygienic, and environmentally friendly.
This system transforms waste into commercial value, enhancing both the ecological and economic sustainability of modern poultry farms.
Partner with Us for a Future-Ready Operation
From the scalable prefab building that houses your livestock to the intelligent digital management of feeding, drinking, egg collection, and waste treatment, we provide the entire ecosystem required for successful modern poultry farming. Our advantage lies in completeness of the supply chain—every component is designed to work in perfect harmony, backed by our extensive experience in R&D and large-scale project execution.
We invite you to experience the difference that true integration and expertise can make. Whether you are building a new facility or upgrading an existing one, our team is ready to design a custom solution tailored to your specific needs.
Contact us today to discuss your project. Let us help you build a smarter, more efficient, and more profitable poultry operation.
